OEE, throughput, cycle time, and downtime tracking
SAP Solutions for Wires & Cables Industry
Electrify Efficiency, Ignite Innovation and Cultivate Sustainable Growth with ERP for Wires & Cables
The wires and cables industry is not just a commodity market; it is the essential foundation of modern infrastructure, serving as the critical link for global power, communication, and digital networks. This sector is currently undergoing a period of dynamic growth and transformation, propelled by major global trends.
While the industry faces intense competition and vulnerability to volatile prices for raw materials like copper and aluminum, leading manufacturers are proactively securing their future. They are driving growth and protecting margins through premiumization, expanding their reach via exports, and focusing on product diversification.
At VC ERP Consulting, we acknowledge the industry holds a pivotal position at the heart of the future for energy, mobility, and connectivity. Our solutions aim to facilitate this trend ensuring a promising and indispensable role in the global economy.
Key Challenges in Wires and Cables Industry
1
Error-Prone Production Planning
Manual planning fails to account for conductor type, insulation material, and length requirements leading to mismatched output and scrap generation.
2
Inefficient Inventory Control
Lack of real-time visibility into raw materials like copper, PVC, and XLPE results in overstocking or shortages that disrupt production.
3
Inaccurate Costing & Wastage Tracking
With no system to track scrap, rework, or yield loss, manufacturers lose control over production efficiency and true cost per unit.
4
Disconnected Processes
From order entry to dispatch, reliance on spreadsheets or paper trails slows operations and creates bottlenecks across procurement, production, and quality control.
5
Delayed Response to Customers
Inability to quickly access order history, batch traceability, or delivery timelines reduces responsiveness and erodes customer trust.
6
Compliance & Certification Gaps
Wires and cables must meet specific industry and safety standards. Manual documentation makes it harder to maintain audit trails or generate test certificates efficiently.
Digital Transformation for Wires and Cables Industry
With over two decades of experience, VC ERP Consulting knows the complex challenges of wire & cable manufacturers. Our tailored SAP solutions for the wire & cable industry cover every stage of the manufacturing cycle with expertise in capacity planning, maintenance tracking, and supplier collaboration that ensures a seamless digital transformation journey.
We, being a certified SAP Gold Partner, offer a powerful technology stack to the wire & cable manufacturing industry that includes SAP Business One for small to medium wire and cable manufacturers, SAP S/4HANA for large and complex wire and cable manufacturers, and the SAP Business Technology Platform for data integration and advanced analytics. SAP Business One is strengthened by VC ERP’s own specialized add-ons, designed to maximize the value of SAP Business One.
Aligned with Industry 4.0, VC ERP enables manufacturers to embrace IoT integration for real-time insights, predictive maintenance to reduce downtime, and smart manufacturing to optimize processes through automation and data intelligence. This transition from traditional operations to connected, data-driven environments sets clients up for long-term success.
With more than 450 successful implementations across industries and a team of 300+ experienced consultants, VC ERP Consulting combines proven expertise with end-to-end support. From re-engineering business processes and integrating systems to delivering training and change management, we ensure every aspect of digital transformation is addressed, making us the most trusted digital transformation partner for manufacturers ready to embrace the future.
ERP Solutions for Wires & Cables Industry
VC ERP Consulting, an SAP Gold Partner since 2001, offers specialized ERP services across India, the USA, Kenya, and MENA, addressing the intricate requirements of machinery and industrial equipment producers. With 20+ years of experience and numerous awards, we’ve built trust as a reliable digital transformation partner.
Our offerings for wire & cable manufacturing include SAP lifecycle management (from planning to deployment and migration), process re-engineering, ongoing support and training, and real-time BI dashboards and analytics. We build future-ready transformation strategies by aligning SAP systems with AI and IoT. We have successfully delivered 450+ projects and mastered S/4HANA migrations; we are known for delivering consistent results. Our portfolio spans SAP Business One, GROW, RISE, and S/4HANA Cloud migrations across the global machinery industry.
We’ve worked across a wide range of industries, including wire & cable manufacturing industries, and know how to make SAP work proficiently with other technologies. Our team has strong experience with S/4HANA transformations and has successfully delivered more than 450 projects, keeping customers satisfied along the way.
VC ERP Consulting stands out as a trusted choice for SAP services by blending technical expertise, industry insights, and a proven record of dependable outcomes. We deliver managed services and system upgrades and leverage modern technologies like AI and IoT to help clients maximize the value of their SAP systems.
As a long-standing SAP partner, we hold strong capabilities in manufacturing, supply chain, and cloud migration. In addition, we bring extensive experience in ERP strategies across diverse industries, AI adoption, application management, and cloud hosting. Our offerings include implementing SAP Business One, GROW with SAP, and RISE with SAP, and migrating ECC to SAP S/4HANA Cloud, with a special focus on serving the wire & cable manufacturing sector across India, the USA, Kenya, and the MENA region.
Data & Analytics Solutions for the Wires & Cables Industry
Data analytics transforms raw shop-floor and business data into actionable insights.
Key KPIs enabled by Analytics:
01
Production Efficiency
02
Inventory Optimization
Inventory turnover, FEFO (First Expired First Out) cable dispatch, and stock aging
03
Quality Metrics
Scrap rate, defect density, tensile strength test failures, customer complaints
04
Financial Visibility
Per-unit cable costing, COGS breakdown, maintenance costs, gross margin trends
05
Supply Chain Reliability
On-time delivery rates, vendor performance, lead time reduction
VC ERP helps wire & cable manufacturing companies seamlessly integrate SAP with Microsoft’s cloud and analytics ecosystem. Running SAP on Azure allows for smooth integration with AI and data services, ensuring flexibility and performance. With Power BI, SAP Analytics Cloud, SAP Datasphere, Azure Synapse, and Microsoft Fabric, wire and cable manufacturing businesses can unify SAP and other data sources for advanced insights, visualization, and reporting. VC ERP Consulting delivers a wide range of expert data and analytics services to the the wire and cable manufacturing industries, such as
- Migration of SAP systems to Azure cloud.
- Transformation of ERP with SAP S/4HANA and Microsoft integration.
- BI dashboards with Power BI.
- Predictive analytics and AI on SAP datasets.
- Supply chain optimization through the SAP Industry Network for Automotive.
- Better customer engagement via advanced data analysis.
VC ERP Consulting partners with wire & cable manufacturers to deliver customized data and analytics solutions. As SAP and Microsoft Gold Partners with years of data & analytics experience, we combine global tools like SAP Datasphere, Azure Synapse, Microsoft Fabric, Power BI, and SAP Analytics Cloud with deep local expertise. We operate in India, the USA, Kenya, Qatar, the UAE, Saudi Arabia, Oman, and MENA. Let’s discuss your business needs.
AI and Automation Solution for Wires and Cables Industry
Artificial Intelligence (AI) is reshaping the wire and cable manufacturing industry by improving precision, minimizing production downtime, and optimizing end-to-end efficiency. By continuously analyzing real-time data as well as historical data from extrusion lines, stranding machines, insulation processes, and quality checkpoints, AI enables predictive maintenance, helping manufacturers detect early warning signs and prevent costly equipment failures before they occur.
AI also enhances quality assurance through computer vision and machine learning, capable of detecting micro-defects such as surface irregularities, insulation inconsistencies, or conductor deformities that traditional inspections may overlook. This ensures products meet stringent electrical and safety standards, reducing the risk of recalls and rework.
Beyond defect detection, AI-driven process optimization helps manufacturers balance extrusion speeds, reduce scrap rates, minimize raw material wastage (such as copper, aluminum, and insulation polymers), and maximize throughput. These insights are critical in an industry where consistency, cost control, and compliance with global standards (ISO, IEC, UL) directly impact competitiveness.
Cloud Solutions for Wires and Cables Industry
Cloud technology is revolutionizing the wire and cable manufacturing sector by simplifying processes, boosting efficiency, and integrating operations. From automating shop-floor activities to enabling full supply chain visibility, the cloud empowers smarter decision-making through digital solutions like IoT, predictive maintenance, and real-time analytics. This leads to reduced downtime, lower costs, accelerated innovation, and greater flexibility to respond to changing market needs.
At VC ERP Consulting, we deliver comprehensive cloud solutions designed specifically for wire and cable manufacturers. Whether you need the security of dedicated private hosting or the scalability of public hyperscalers, we provide tailored options. Our expertise extends beyond platforms; we manage the complete lifecycle, from deployment and integration to ongoing administration, across leading hyperscaler environments such as Amazon Web Services (AWS), Microsoft Azure, and Google Cloud Platform (GCP).
With VC ERP, wire and cable manufacturers can create a connected, future-ready digital ecosystem that drives consistent quality, minimizes downtime, and improves visibility across the entire value chain.
Expert Takes: SAP S/4HANA on AWS, Azure & GCP
SAP Business Technology Platform for Wires and Cables Industry
VC ERP Consulting is a trusted leader in SAP Business Technology Platform (BTP) solutions, serving diverse industries, including wire and cable manufacturing. With over 20 years of digital transformation experience and more than 450 successful projects delivered, we bring unmatched expertise and practical knowledge to every engagement. Our team deeply understands the unique challenges of wire and cable manufacturers and creates SAP BTP solutions tailored to fit seamlessly with your business operations.
Our strength lies in blending industry-specific insights with cutting-edge technology. SAP BTP enables manufacturers to build, automate, integrate, and innovate. At VC ERP, we make this possible by aligning technology with your business objectives, whether that’s optimizing processes, enabling real-time data-driven decisions, or enhancing automation on the shop floor. Every solution we deliver is robust, scalable, and designed to create long-term value.
With multiple awards for excellence and a team of 300+ skilled professionals, we are more than just an implementation partner.
For wire and cable manufacturers seeking the very best in SAP BTP, VC ERP Consulting is the partner of choice.
Wires & Cables Industry Domains We Serve
Harness the full power of tailored ERP solutions, designed for the intricate world of wires and cables manufacturing. As an award-winning SAP Gold Partner, VC ERP Consulting offers unparalleled expertise and dedicated support, ensuring streamlined processes and operational efficiency in every vital domain. Our commitment to industry excellence drives robust innovation, enabling clients to confidently stay ahead in a competitive market.
Electrical Power Transmission and Distribution
Telecommunication and Fiber Optics
Automotive and Aeronautic Cables
Specialty and Custom Cables
Consumer Electronics and Home Networking
Safety, Security and Entertainment
Connected Solutions & Services
At VC ERP Consulting, our team of specialized professionals has meticulously crafted tailored solutions that seamlessly integrate with your current SAP ERP system. These solutions facilitate seamless and efficient execution of diverse wire and cable industry functions, enhancing operational ease and agility.
At VC ERP Consulting, our seasoned team with over two decades of experience and a track record of 450+ successful implementations is committed to delivering top-tier, industry-tailored implementation and customization of your SAP ERP systems in the wires and cables sector. As recipients of multiple awards, we don’t just make promises; we partner with you throughout the journey, ensuring your achievements at every phase.
Industry 4.0 for Wires & Cables
With digitalization and Industry 4.0, factory-focused initiatives shift to a company-wide, competition-beating business strategy.
Industrial Internet of Things (IIoT)
Sensors are placed on machines and equipment to collect real-time data on their performance, health, and operational status. This allows for predictive maintenance, optimized production, and condition monitoring of assets. Real-time machine and equipment data from IIoT sensors is fed into SAP Plant Maintenance (PM) to trigger predictive maintenance work orders automatically.
Digital twin technology
A virtual model of a physical asset, product, or entire factory is created using real-time data from IIoT sensors. This enables simulation and optimization in a risk-free environment, allowing for rapid testing of new products or processes. Virtual models synchronize with SAP Product Lifecycle Management (PLM) to simulate new product designs and manufacturing processes.
Artificial Intelligence (AI) and Machine Learning (ML)
These technologies analyze large datasets from the factory floor to identify patterns, optimize processes, predict outcomes like equipment failures, and automate decisions. Generative AI can also assist with early-stage design optimization. AI/ML models process IIoT data and provide predictions. These predictions feed into SAP Integrated Business Planning and SAP ERP modules to optimize production schedules, inventory levels, and supply chain decisions.
Advanced robotics and automation
Intelligent and autonomous robots, including collaborative robots (cobots) and autonomous mobile robots (AMRs), are deployed to perform repetitive or complex tasks. This enhances productivity, improves safety, and allows for more flexible production. Robots and AMRs execute tasks based on production orders issued from SAP ERP. Status and completion feedback from robots flow back into ERP for real-time order tracking and cost accounting.
Cloud and edge computing
Cloud platforms provide the scalable infrastructure for storing, processing, and analyzing the massive amounts of data generated by IIoT devices. Edge computing handles data processing closer to the source to minimize latency for real-time applications. Cloud-based SAP ERP integrates the large-scale data streams into one digital core, providing centralized visibility across supply chain, production, maintenance, and finance.
Why Select VC ERP Consulting for Wires & Cables ERP Implementation?
VC ERP Consulting is a multi-award-winning ERP implementation partner serving clients across India, the Asia Pacific, and Africa. With deep domain expertise and a strong grasp of industry-specific challenges, we provide tailored solutions that deliver true value.
As trusted digital transformation specialists, we recognize the importance of ease of doing business. That’s why we work closely with you to develop a strategic roadmap for digital transformation, empowering you to make informed, value-driven decisions with confidence.
Selecting VC ERP Consulting for digital transformation means partnering with an organization that offers over 20 years of expertise, recognized global credibility, and a proven record of enabling businesses to thrive in the digital era. Since our establishment in 2001, with ISO 9001:2008 certification, we have delivered hundreds of projects for clients across industries, becoming a leading name in enterprise technology. As both an SAP Gold Partner and Microsoft Gold Partner, we integrate the power of leading platforms with innovative frameworks to deliver solutions that are scalable, reliable, and aligned with business growth.
Our differentiating factor is our ability to design industry-specific transformation journeys for sectors including manufacturing, pharmaceuticals, retail, logistics, utilities, and public services. Through a consulting methodology focused on clarity, customization, and training, we ensure organizations adopt new technologies effectively while achieving maximum value with minimal disruption. By implementing SAP S/4HANA, SAP Business One, analytics, cloud technologies, automation, and Industry 4.0 innovations, we help enterprises modernize legacy systems and embrace real-time insights and intelligent decision-making.
With a global footprint and a team of skilled consultants and technical experts, VC ERP Consulting delivers more than technology implementations, we provide strategic guidance and measurable business impact. Our focus on operational efficiency, seamless adoption, and enterprise agility ensures organizations are ready to compete and lead. For companies seeking a trusted, innovative, and sector-savvy partner, VC ERP Consulting is the ideal choice for sustainable digital transformation.
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